Virgo Tobacco Limited
Manufacturing & Operations Overview
Factory Overview
Virgo Tobacco Ltd. operates a state-of-the-art manufacturing facility in Gazipur, Dhaka, Bangladesh, strategically positioned to serve both domestic and international markets.
Our factory is equipped with advanced tobacco processing and cigarette manufacturing technologies, ensuring premium-quality products that meet global standards.
Factory Infrastructure & Capacity
Our facility consists of multiple specialized production units, including:
Production Area:
25,300 sq. ft.
Tobacco Warehouse:
17,000 sq. ft.
Tobacco Warehouse (Kushtia):
60,000 sq. ft.
Making & Packing Line:
17,600 sq. ft.
Utility Building:
8,000 sq. ft.
New Production Area:
28,750 sq. ft.
We have recently expanded our production capacity with a new environment-controlled floor, featuring world-class cigarette manufacturing and packing machines, including:
DIET Process Overview
DIET process
The DIET process utilizes the unique thermal-physical properties of carbon dioxide to expand tobacco by over 100%, enhancing its filling power while reducing tar levels.
DIET Plant Capacity
Production Rate: 300 kg/hr
Country of Origin: Denmark
Benefits of DIET Tobacco Processing:
✔ Cost Reduction: Economical and high-performance filler.
✔ Enhanced Quality: Optimized for superior cigarette production.
✔ Efficient Expansion: Increased tobacco volume with reduced tar impact.
Primary Manufacturing at Virgo Tobacco
Our primary tobacco processing unit integrates cutting-edge technology to ensure precision and consistency in tobacco conditioning, cutting, and blending.
Primary Tobacco Processing Line
Cut Filler Tobacco Production
Our Cut Rag production line is equipped with advanced processing units, ensuring high efficiency and precision in lamina processing, cutting, blending, and flavoring.
Capacity: 2,000 kg per hour
Customization: We tailor-cut tobacco blends according to customer requirements.
Global Reach: Our processed tobacco is exported worldwide, meeting diverse market demands.
Primary Processing Equipment
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Lamina Processing & Conditioning:
Rotary Dryer (Lamina) – 2,000 kg/hr (China)
SQ313 Lamina Cutter – 2,000 kg/hr (China)
DCCC Lamina Conditioner – 2,000 kg/hr
03
Utility & Support Machines:
Boiler (Cochran, UK) – 2-ton capacity
Dust Recovery Filter (DRF, Bangladesh) – 9,000 cm³/hr
Substation (TPPL-5MVA)- 33 KV Feeder
Generator (Dual Fuel, UK) – 1,000 kVA & 350 kVA
Air Compressors (Belgium, Turkey) – 18, 15.9 & 3.5 m³/min
Secondary Manufacturing at Virgo Tobacco
Key Secondary Processes
Filter Production: High-efficiency filter-making machines for enhanced smoking experience.
Cigarette Making: Precision cutting and rolling of cigarettes to meet diverse customer preferences.
Cigarette Packaging: Advanced technology ensures secure and premium packaging.
Quality Control Laboratory: A dedicated facility for rigorous quality testing and assurance.
Cut Tobacco & NTM Warehouse: Ensuring steady supply and optimal storage conditions.
Secondary Processing Equipment
Cigarette Manufacturing Machines
Filter Maker (ZL23, China)
Cigarette Maker (MK8, UK/China/India) – Advanced weight control for precise cigarette production.
Cigarette Maker (Protos 70, Hauni, Germany) – High-speed and efficient processing.
Cigarette Packing Machines
HLP2 Cigarette Packing Machine (China/India) – Capable of 20s & 10s pack configurations.
Focke 350 Cigarette Packer (Hauni, Germany) – Ensures superior packaging quality.
HLP2 Packet Packer for 20s: Produces hinged lid packets with inner frames.
Tax Stamper Unit: Sticks tax stamps on packets for regulatory compliance.
Over-Wrapping System: Secures 10-pack cartons (200 cigarettes) using polypropylene film.
Storage & Warehousing
Semi-Finished Product Warehouse – Secure storage for intermediate products.
Cut Rag Warehouse – Dedicated space for processed tobacco.
NTM Warehouse – Ensuring optimal conditions for non-tobacco materials.
Commitment to Quality & Innovation
At Virgo Tobacco Ltd., we continuously invest in cutting-edge technology, quality control, and sustainable manufacturing practices to meet the highest industry standards.
With a robust infrastructure and a skilled workforce, we are committed to delivering exceptional tobacco products to our global clientele.
State-of-the-art machinery & production lines
🔹 Strict quality control & regulatory compliance
🔹 Sustainable & innovative tobacco processing techniques
🔹 Customer-focused product customization & export capabilities
Partner with us for premium tobacco solutions that redefine quality and excellence!
Join Us Today
Experience the finest tobacco products and exceptional service with Virgo Tobacco Limited. Let’s build a partnership.