Virgo Tobacco Limited

Manufacturing & Operations Overview

Factory Overview

Virgo Tobacco Ltd. operates a state-of-the-art manufacturing facility in Gazipur, Dhaka, Bangladesh, strategically positioned to serve both domestic and international markets.

Our factory is equipped with advanced tobacco processing and cigarette manufacturing technologies, ensuring premium-quality products that meet global standards.

Dry Ice Expanded Tobacco (DIET) Processing

DIET Process Overview

DIET process

The DIET process utilizes the unique thermal-physical properties of carbon dioxide to expand tobacco by over 100%, enhancing its filling power while reducing tar levels.

DIET Plant Capacity
Production Rate: 300 kg/hr
Country of Origin: Denmark

Benefits of DIET Tobacco Processing:

✔ Cost Reduction: Economical and high-performance filler.
✔ Enhanced Quality: Optimized for superior cigarette production.
✔ Efficient Expansion: Increased tobacco volume with reduced tar impact.

GLT – Green Leaf Thrashing Facility

Our GLT Capabilities

Virgo Tobacco’s GLT operations focus on delivering:
Threshed Lamina – Clean, well-separated leaf with controlled particle size
Hand-Strip Tobacco – Carefully processed for premium applications
Stem Processing – Suitable for further conversion into CRES or other products
Consistent Moisture & Quality Control – Maintained throughout the process

From Leaf to Value

Our GLT facility plays a vital role in transforming raw tobacco into a reliable intermediate product that serves cigarette manufacturers, exporters, and further processing units. Whether for local blending or international markets, Virgo Tobacco delivers processed tobacco you can trust.

Cut Filler Tobacco Production

Our Cut Rag production line is equipped with advanced processing units, ensuring high efficiency and precision in lamina processing, cutting, blending, and flavoring.

Capacity: 2,000 kg per hour
Customization: We tailor-cut tobacco blends according to customer requirements.
Global Reach: Our processed tobacco is exported worldwide, meeting diverse market demands.

Key Machinery & Capabilities

Primary Processing Equipment

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Lamina Processing & Conditioning:

Rotary Dryer (Lamina) – 2,000 kg/hr (China)
SQ313 Lamina Cutter – 2,000 kg/hr (China)
DCCC Lamina Conditioner – 2,000 kg/hr

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Utility & Support Machines:

Boiler (Cochran, UK) – 2-ton capacity
Dust Recovery Filter (DRF, Bangladesh) – 9,000 cm³/hr
Substation (TPPL-5MVA)- 33 KV Feeder
Generator (Dual Fuel, UK) – 1,000 kVA & 350 kVA
Air Compressors (Belgium, Turkey) – 18, 15.9 & 3.5 m³/min

Commitment to Quality & Innovation

At Virgo Tobacco Ltd., we continuously invest in cutting-edge technology, quality control, and sustainable manufacturing practices to meet the highest industry standards.

With a robust infrastructure and a skilled workforce, we are committed to delivering exceptional tobacco products to our global clientele.

State-of-the-art machinery & production lines
🔹 Strict quality control & regulatory compliance
🔹 Sustainable & innovative tobacco processing techniques
🔹 Customer-focused product customization & export capabilities

Partner with us for premium tobacco solutions that redefine quality and excellence!

Join Us Today

Experience the finest tobacco products and exceptional service with Virgo Tobacco Limited. Let’s build a partnership.

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